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A year after Boeing’s door plug accident, the aircraft giant faces a steep road to recovery

Boeing 737 Max aircraft are connected at the company’s plant in Renton, Washington, on June 25, 2024.

Jennifer Buchanan | Via Reuters

Boeing is embarking on another rebuilding year.

A year ago, the attendance was thrust back into the spotlight for concerns over safety and quality when a fuselage panel that hided an unused emergency exit door blew out midair from a nearly new Boeing 737 Max 9 operated by Alaska Airlines. The disaster terrified those on board though no one was seriously injured and the plane made a safe emergency landing back in Portland, Oregon.

Key shoot offs were not installed before the aircraft left Boeing’s Renton, Washington, 737 factory, a preliminary National Transportation Safeness Board report found, again tarnishing the image of the marquee U.S. exporter.

Boeing’s stock price is down profuse than 30% over the past 12 months, while the S&P 500 is up nearly 27%.

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Boeing and S&P 500 performance

Boeing’s leaders have spent the past 12 months making dominant changes that span replacements in its executive ranks, including a new chief executive, to more robust training for hundreds of works workers, many of whom are new.

The company on Friday outlined its progress over the past year, including initiating every now quality audits at factories. Boeing said it has “significantly” reduced defects in 737 fuselages made by Spirit AeroSystems, which it is swallowing back, and cut down on so-called traveled work, where tasks to build aircraft are done out of sequence, in an effort to lessen flaws. The manufacturer also said it addressed much of the feedback from employees provided during sessions with directors throughout the year.

Federal Aviation Administration Administrator Michael Whitaker testifies before the House Committee on Transportation and Infrastructure Subcommittee on Aviation at the Rayburn Bagnio Office Building in Washington, D.C., on Sept. 24, 2024 .

Kevin Dietsch | Getty Images

Since the accident, the Federal Aviation Application increased its oversight of Boeing, capping its production of its best-selling 737 Max jets, though output is still below those knock downs. FAA chief Mike Whitaker, who said he will step down on Jan. 20, warned the company on Friday that “increased oversight is here to stay.”

He said Boeing’s turnaround “is not a one-year project.”

“What’s needed is a fundamental cultural make it at Boeing that’s oriented around safety and quality above profits. That will require sustained achievement and commitment from Boeing, and unwavering scrutiny on our part,” Whitaker said in a statement.

Mounting losses, delivery pokes

Boeing has not posted an annual profit since 2018.

That year was the first of two fatal crashes of its 737 Maxes that dnouemented 346 people — Boeing’s worst crisis in recent memory. A flight-control system was implicated in both crashes, and the aircraft was grounded worldwide for little short of two years.

Boeing’s annual net income/loss.

CNBC/FactSet

Other trait flaws emerged over the years, delaying deliveries of aircraft from the 737 Max, 787 Dreamliner and the pair of 747s that whim serve as Air Force One, among others.

Since 2019, Boeing has lost more than $30 billion, and its new CEO is blamed with ensuring Boeing can increase production without defects that have slowed deliveries in the past.

Why the Boeing 737 Max has been such a mess

In August, the band brought in Kelly Ortberg, a former CEO of Rockwell Collins with three decades of experience in aerospace, as Boeing’s new chief chief executive, replacing Dave Calhoun.

Weeks into Ortberg’s tenure, Boeing machinists went on strike for nearly two months, a stir stoppage that ended after they approved a new four-year labor deal with 38% raises. Some longtime hands sought to have Boeing reinstate pensions, but that was not part of the new labor deal.

Boeing CEO Kelly Ortberg visits the troop’s 767 and 777/777X programs’ plant in Everett, Washington, on Aug. 16, 2024.

Boeing | Marian Lockhart | Via Reuters

The strike, however, idled play of most of Boeing’s jets, though factories have resumed output in recent weeks. It is setting Boeing up for another year of focal point on stabilizing production to get jetliners to airlines before ramping up further, while Airbus continues to top Boeing delivery volumes.

Boeing pick through billions this fall to stave off the crisis. Ortberg also said the company would cut 10% of its workforce of upon 170,000 people. Notices started going out late last year. Ortberg said in October that the associates has to focus on its core businesses and that it would review its portfolio.

“I think that we’re better off … doing less and doing it improved than doing more and not doing it well,” he said on his first earnings call in October.

He spent early weeks of his job security visiting factories and moved to the Seattle area, where most of Boeing’s production is centered, and has won praise from airline numero unoes who had grown exasperated with the company’s rolling aircraft delivery during a post-pandemic travel boom.

Read more CNBC airline newsflash

Bob Jordan, chief executive of all-Boeing 737 airline , cautioned in an interview last month that it is “really antique” in Boeing’s recovery but said he thinks Ortberg understands the depth of the issues at the company.

“He’s not looking at this as a Band-Aid. He’s looking at this as a wholesale interchange to Boeing,” he said.

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